Incremental forging processes like radial forging become more and more crucial in industry due to their outstanding economic performance, their high flexibility and their advantageous compressive stress states. However, nowadays a basic method to analyze forging processes, FEM simulation is still a very time consuming procedure and needs complex models to implement incremental processes. Especially long term studies with focus on tool temperature development during several hours of production cannot be performed with classical FEM models for radial forging. The main problem in modelling is the high operating frequency of the forging devices, which leads to small necessary time steps and, therefore, to inacceptable calculation time due to numerous simulations that have to be run to complete a cogging process sequence. Steady state in die temperature is often only reached after processing several workpieces. Hence, it is necessary to use a simplified FE-model of the forging process to predict the steady state temperature of the forging dies. In the present work a simplified FE-model is established to investigate the steady state temperature of the dies. This approach is verified by metallographic studies proving its accuracy.

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